Report Requirements
Competition Requirements
Teams produce a Horseman’s Axe exploiting the casting process. Students may submit a preliminary plan to register, get advice, and make sure to get all updates.
All teams must:
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Make their Horseman’s Axe
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Your axe should weigh no more than 1.5 kg (3.3 lbs.)
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Your axe should not be longer than 800mm (31.5 in.) in overall length
2. Submit a Technical Report for their project of less than 10 pages
3. Produce a Project Video, not to exceed 5 minutes.
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All axes submitted for the competition become property of SFSA.
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Teams must have:
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Students who will design, build, and test their Horseman’s axe. All team members must be students at a university, college, VOYECH or trade school. Teams are limited to 5 members.
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A faculty sponsor to help the team.
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An industrial partner familiar with steel castings.
Awards
Each axe entry will be evaluated in 5 categories in the competition:
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Design and Process from technical report
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Authenticity from the technical report
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Casting Creativity in their production
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Project Video documenting the team and their project
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Performance based on testing and expert evaluation
CIS 2026 Grand Prize will be $25,000 for the winning team
Important Dates
​​Friday, December 5, 2025 Proposed teams, and preliminary plan requested.
Friday, March 27, 2026 Project video, technical report, are due.
Friday, March 27, 2026 Horseman’s axe shipped by.
April 13-17, 2026 Cast in Steel performance testing
For questions, contact Renee Mueller at rmueller@sfsa.org.
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Details for submissions of reports and videos will be provided to teams once you have registered.
Technical Report Must Contain
Your technical report must not exceed 10 pages. (This will include your cover page and resources pages so clear and concise writing is necessary) An appendix of figures and tables are allowed and do not count in the page total.
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Cover Page:
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Must use the outline of this cover page. An example cover page is included in the document.
2. Address the following:
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State the reason for the competition: “SFSA has created this competition to encourage students to learn about making steel products using the casting process and applying the latest technology available”. This should be in the introduction of your Technical Report.
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The historical background and accuracy of your axe and explain why your axe is an authentic Horseman’s axe.
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Your use of casting technology to add value
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Your design process and the steps you took to get to your final product.
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Your use of NDT to ensure the integrity of your axe.
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Your final results should show that it meets contest requirements (state the final length, weight, and materials of your axe).
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3. Other suggested topics that can be addressed in your technical report:
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What metallurgical decisions were made with respect to your axe.
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What type of casting process was selected, what led you to that decision, and the casting process steps you used while creating your axe.
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What kind of inspection including NDT and testing your axe was subjected to before submission.
Event Location
Event City: Grand Rapids, MI
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Testing Venue: To Be Determined (TBD)
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Metal Casting Congress
(Axes displayed before event at the FEF booth)
DeVos Place Convention Center
303 Monroe Avenue NW
Grand Rapids, MI